Global management handbook/ Sustainable development of our world

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Is it possible to empower the European Union?

This question should be answered in the context of a global world view. The European Union is composed of 28 countries. A trade union connecting these countries defines an internal market in Europe that makes its own conjuncture and allows itself to disconnect for a certain time from global conjuncture.

Nineteen countries of the EU have introduced the euro as their common currency. The introduction of the euro has caused many problems, which will be discussed later in this article. Despite these issues, the euro, along with the U.S. dollar and the renminbi, is currently one of the three most important currencies in the world.

The security that the EU has caused should also not be underestimated. In its history, Europe has never had a period of peace lasting more than 50 years. Today, Europe has had 70 years of peace, and most Europeans cannot imagine any violence between European countries.

Furthermore, the EU promotes democracy. Presently, two Eastern European countries show autocratic tendencies, but there are also reactions that criticize and hinder such tendencies.

Now we come to the question in the headline above: Is it possible to empower the EU? If the answer is yes, it is necessary to explain the obstacles to such empowerment. Those are described below.

1. The economic trade union connects the European countries in one economic bloc. This makes the countries depend on each other. Stronger countries thus claim that they are suffering due to the bad performance of weaker countries. However, these stronger countries forget that one powerful reason for their economic strength is that they are able to do business in a larger economy. The overall economic performance of the EU is not really a disaster. There are some strong-performing countries and some black sheep. The solution lies in finding tools for achieving better balance in this situation.

2. Because EU countries all use the euro, they have an additional interdependency. This interdependency is strong because certain parameters must be kept in place to ensure that the euro thrives. Recall the never ending discussions about Greece. It is important to recognize that the Greek economy accounts for only 2.5 percent of the gross domestic product of the eurozone. This small country did more damage to Europe than it would have if the European countries had been as strong and connected as the states of the U.S.

3. All states of the EU are members of NATO. Thus, these countries are connected in a large society and cooperate to help any member country threatened from the outside. This is surely also a guarantee that the countries will likely not have disputes with one another. Presently, there is a dispute with the new Polish government, but, with luck, the dispute will be resolved soon. A year ago, the Polish government asked for NATO to have a stronger presence due to the violence between Russia and the Ukraine. Now the new government is concentrated only on itselfs and does not consider foreign affairs. This nationalism is disturbing the EU.

4. The EU is promoting democracy. Much needed is a common understanding of law and order and that the rules defined by the EU are necessary. These are preconditions for the functionality of the EU.

Collectively, the aforementioned points raise one issue: The EU works only if common behavior and common rules can be applied in all countries of the EU. How can that be done?

All four points above also have one idea in common: if there were a common approach by all countries to the above mentioned issues, the EU would be much stronger, and questions about its long-term existence would never be raised. Some ideas have been proposed that seem like steps in the right direction. One of these is giving the European Central Bank the task of managing the euro.

For all the above mentioned subjects, member countries must give up some of their sovereignty. At the present time, it seems to have become even more difficult to repair even a few of the design weaknesses of the EU. Some longtime members of the EU are now changing their democratic constitutions and moving toward autocracy or nationalism. Hungary has been moving in this direction for some years, and now Poland, since its last election, is strongly and visibly pushing toward autocracy and nationalism. In France, it was only possible to stop the successes of the nationalistic Front National in the second round.

The different EU countries have very different approaches toward Syrian refugees. Every European country follows its own agenda in this respect. Here, it would be advantageous for the EU to make itself clear. Additionally, journalists should help to inform society and not always to ask: “Will the EU brake on that subject?” This question makes uncertain people even more uncertain.

To assure the long-term existence of the EU, member governments must relinquish some of their sovereignty and establish organizations that will apply common rules to all member states and that will have the power to punish if the rules are not followed.

At the same time, it is necessary to more clearly inform the world of the advantages of the EU. This must be done as soon as possible if Europe intends to play an important role in the world economy over the next few years.

I hope this article opens up a discussion that will develop a road map to improve process, to finally set action in motion and to repair the design mistakes that were made when the EU was established.

Worldwide Megatrends; some of them we cannot avoid. Why we do not promote them?

A mega trend is a collection of trends, patterns of economic, social or environmental activity that will change the way people live and the science and technology products they demand.

I would adhere to a CSIRO Project, issued in 2012, which defines the mega-trend as follow:

The six interrelated mega-trends identified in the report are:

1.   More from less. The earth has limited supplies of natural mineral, energy, water and food resources essential for human survival and maintaining lifestyles.

2.    Going, going … gone? Many of the world’s natural habitats, plant species and animal species are in decline or at risk of extinction.

3.   The silk highway. Coming decades will see the world economy shift from west to east and north to south.

4.   Forever young. The aging population is an asset. Australia and many other countries that make up the Organization for Economic Cooperation and Development (OECD) have an aging population.

5.   Virtually here. This mega trend explores what might happen in a world of increased connectivity where individuals, communities, governments and businesses are immersed into the virtual world to a much greater extent than ever before.

6.   Great expectations. This is a consumer, societal, demographic and cultural mega-trend. It explores the rising demand for experiences over products and the rising importance of social relationships.

The following diagram, also from the CSIRO project, shows the interlinks between the mega trends. It will not be possible, to follow only one of the mega-trends, because it is linked to others. So we should go for the whole system of mega-trends and consider its dependencies.

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Let us bring the mega-trends to our subjects in this blog. The mega-trends describe from different angles that we have to deal with limited resources and that we have to go for alternatives and savings of this resources. Further on they show us the clear trend to globalization and connectivity. They show also, that the aging society and the shift of economic strength to newly industrializing countries has to be kept in consideration.

We should understand that the study I took here as an example is only one study of numerous studies. All this studies come to the same result for the mega-trends. There is a different wording from study to study; the contend is always similar. We should appreciate these results and direct our actions accordingly.

What we can derive out of the mega-trends?

1.       We should save resources. This guides us directly to the energy production. Only the sun energy is “unlimited”. We have no right to use other energy sources than sun energy sources. The crude materials are all limited and have to be saved for the following generations.

2.       The connectivity is a precondition to go in the direction of a global world and to more social contacts. The connectivity is also a precondition to deal with all the challenges; we will get with an aging society. We have to develop fast internet connections and services and to use this connection to increase convenience life style possibilities.

3.       The homo economics, who is an egoistic behaving human, has to change to a homo socialist. The social competencies and behaviors will count much more in the future than now. We have to stop the purely egoistic behaviors, which are blocking every change in our world at present time.

Than we get clear options for action to shape our future:

1.       We have to change as fast as possible to sun energies (wind power, photovoltaic, Thermal solar energy, water power).

2.       We have to build on the internet physically and we have to extend possible services.

3.       We should accept that the globalization will bring economically strength to regions, which we receive as poor countries today. To assure, that the developed countries are not losing everything, they have today; we need global connectivity and the possibility to participation on global business for everyone.

4.       To make these changes possible, we have to change the homo economics to home socials. This will become the most difficult task in future.

To summarize, I would say: The mega trends show us the changes we have in front of us. All these changes seem to be blocked today. We will not stop them, because they are derived out of certain logic. We need enough people, ready to put this changes in place, to eliminate the road blockers.

 

To achieve your targets, you have to be convinced that you and your team can achieve them.

The biggest obstacle is overcoming any uncertainty among the management. Only when management truly believes in the team’s ability to achieve its goals can the possibility to achieve them exist. This is especially a problem within bigger companies, where top management sets the targets that need to be achieved. The problem arises when the next level management is not convinced that these top management targets are achievable. If the next level management is not convinced that they can achieve these targets, the targets will not be achieved. What solutions exist to overcome this problem?

1.       We can employ a restructuring consultancy to formulate the necessary action to achieve these targets. Then, the middle management has to apply the action, defined by the consultants.

2.       The middle management can hold a workshop with all next level reports and explain the task. In an open and creative atmosphere, the necessary action may emerge from these workshops. In this situation, it is necessary that the middle management convince the next level management that the achievement of these targets is possible.

3.       The middle management can break up the target set by upper management into smaller targets to be achieved by the next level management and leave it to them to work out the necessary, more manageable actions.

What is the preferred solution? For this problem, I always remember the question: How do you eat an elephant? The answer: Slice by slice. What does this mean? The preferable solution is to break down the targets of the upper management to targets that can be deployed to the next level management. Then, convince your next level management that it is absolutely necessary that these targets be achieved. You first have to convince yourself that they are absolutely necessary, since relaying this message requires authenticity and genuine urgency. If some of your people are not capable of defining and performing the necessary actions, grant them the opportunity to employ the help of consultants. Sometimes, the fresh view of a consultant can help to unveil new solutions.

Of course some tasks should not go to consultants, such as the following: Bring the business back on track.  No consultant can achieve this task, if you, the specialist of the business, cannot show the way. Consultants will always come with their specific toolbox and apply this toolbox to your business. While this can produce helpful ideas, it cannot really shape your business into a new direction. For this task, you are the only person who can do it.

For this kind of task, the biggest help I ever got in my career came from the book: It’s Not Luck by Dr. Eliyahu M. Goldratt. The novel depicts the behavior of a manager – how it should be. A manager has to understand the needs of the business and has to fight for this business in both directions, from upper management to next level management. For this, the manager is in a so-called “sandwich position.” This is a difficult position for middle management, but this it is the role they have to play if the business is to be successful.

So, to sum up: Take on targets, find your position, and fight to achieve the targets with creative ideas and authenticity.

Great ideas are not always immediately appreciated

We have seen many great ideas capable changing our planet from the prophets. Some were already put in place, but have not been given a chance to succeed. This article will discuss and analyze why that happens.

                My first example is the great idea to establish the European Union. Europe is a small continent composed of many small countries. The countries are developed, but each having its own currency and interests meant it could never compete against countries like the U.S. or China. Even competition against Japan seemed impossible. The solution was the foundation of the European Union. At the beginning it developed quiet well. Countries agreed on free trade and common standards. But every country fought to maintain its sovereignty. It’s not about different cultures or  traditions, which should be kept. The fight was over power. By applying a common currency, the countries can maintain sovereignty and go their one way. Due to the debt crisis in Greece, the whole European Union started to struggle. Greece’s BIP is only 2.5% of the BIP of the European Union. Can this really be a problem for the European Union? Yes it can. Greece is sovereign and the influence of the European Union is limited. The great idea of the European Union is jeopardized by the lack of ability to resign from power and sovereignty. 

The problem becomes bigger when dealing with issues that require agreements among countries from other continents. It is nearly impossible to reach an agreement on global issues. This issue is not only apparent when reaching an accord on North Korea or Syria; it is particularly visible in the worldwide problem of global warming and the need for a global energy policy. The idea for such a policy was overcome global warming and energy problems by using only renewable energy such as wind, water energy, photovoltaic energy, thermal-solar energy and biomass. These are the only energy sources that have little impact on the environment and are available as long as life on earth is possible.

We are working with alternatives that have a limited time of possible usage, and we are blocking the development of renewable energy. Different countries are applying different technologies. There are countries focusing on “fracking” to find gas and oil. The environmental Impact of these technologies is not verified today, but the countries are investing heavily in this solution. This solution is, for me, the worst one possible. These countries are investing in a technology that is jeopardizing the environment for a solution that will, in the best-case scenario, postpone the end of oil and gas availability by not more than 20 years.  In the end, these countries have to invest two times: first to make the fracking technology available, and again for a final solution. Some countries are focusing on gas technology. This emits less CO2, but it is still an energy source that has limited availability and will only be a survival solution. Some countries are still focusing on nuclear power. This is not only a bad economic behavior, it is simply irresponsible. After Chernobyl and Fukushima, and knowing that there is no solution for  waste treatment, it is irresponsible to build nuclear power plants.

Different countries are going different ways in the energy future, but long-term thinking allows only the “sun” energies. All other solutions are not safe, do not address the CO2 balance, and are only temporary. Why we are ready to pay the bill twice on the way to a sustainable energy future?

It is the same reason we stop halfway to a European Union. Individual interests and lobbying are blocking great ideas. These ideas will come sooner or later, but today the people in power are blocking them to assure their own interests.

It seems to be a rule: Big chances create winners and loser. As long as the people who will lose power or money have the ability, they will fight against change. A lot of big changes are delayed or blocked. I see a big political responsibility if we don’t want to pay the bill for sustainable energy twice. Politicians have to ensure that roadblocks to a sustainable future are removed. Can they do that?

Antidumping duties are not the solution for a healthy photovoltaic market.

The U.S. rise in antidumping duties against Chinese photovoltaic modules. This did not really break the development of photovoltaic in the US. Now, the European Union is investigating the Chinese photovoltaic industry to determine whether unfair trade conditions exist. In June of this year, they will make their decision about this subject. Prognos conducted a study, which concluded that, in the case that the European Union will apply antidumping duties of 60%, 190,000 workplaces in Europe will be lost. If the European Union will apply antidumping duties of 30%, 135, 000 workplaces will be lost. The study assumes that the market for big project solar power plants will drop dramatically if the prices for solar modules rise above the current Chinese module prices.

All these assumptions may be right. The target has to be to establish a healthy market environment, which is the only guarantee for creating sustainable market conditions. Antidumping duties are not the tools with which to establish these conditions. These kinds of duties are only destroying the markets. Even for China, it is not possible to subsidize the photovoltaic market in the long term. After finishing the subsidies, the market will be in the same shape as it was, as the German government drastically reduced its feed in tariffs.  Many companies will come into difficulties then. Due to the fact that these companies never did feel real market conditions, they will not be capable of adapting to the markets in an acceptable time. Antidumping duties and subsidies are only postponing the challenge of establishing a worldwide photovoltaic market.

What are the possible solutions? The only possibility to come to healthy market conditions is to start talking to each other. Angela Merkel, the German Chancellor, proposed discussions with the Chinese government during her visit last year to China. I did not see that these discussions started. Additionally, without these discussions, the antidumping duties are on their way to becoming implemented. However, discussing with each other is a precondition to solve problems.

The unpredictable and hesitating politic is in the process of destroying future technology. Even the latest Shell study clearly indicates the leading role of photovoltaic for long-term energy production. In this way, first subsidizing this technology, then destroying and then discovering that it is really needed to build up a long-term energy supply, we pay the bill more than one time.

My clear demand would be the following: The politics and the industry have to discuss on a world-wide scale in order to release the photovoltaic to the free market and to not interfere anymore. I am convinced that in several months, we will see how a healthy economical industry will find its way.

Implementing TPM Improves Nearly all KPIs of a Production

Total productive maintenance (TPM) is a concept that has a huge impact on most of the Key Performance Indicators (KPIs) of a production. These KPIs include:

–          Productivity  (value added per employee, working productivity)

–          Quality       (number of bad parts or number of customer claims)

–          Costs        (maintenance costs, energy costs)

–          Storage      (warehouse frequency, value of the storage)

–          Work safety  (number of accidents, number of missed working days due to accidents)

–          Employee involvement (number of improvement proposals by employees, improvement workshops)

TPM influenced all of these KPIs. The best KPI for checking the efficiency of TPM implementation is the “overall equipment efficiency” (OEE).

The three main categories of equipment-related losses—downtime, speed loss, and defect or quality loss—are also the main ingredients for determining the OEE. Overall equipment effectiveness is calculated by combining three factors that reflect these losses: the availability rate, the performance rate, and the quality rate.

To calculate OEE, we multiply the three factors together:

OEE = Availability Rate x Performance Rate x Quality Rate

 

 

 

 

 

 

 

 

 

 

 

Every responsible person should read about the philosophy of TPM in order to be capable of implementing it. As with most of these kinds of systems, you will be successful with the implementation only if the management understands the concept exactly. The TPM philosophy is based on eight pillars:

  1. Continuous improvements: The target is to achieve zero defects in all production processes.
  2. Autonomous maintenance: Machine workers provide inspections and smaller levels of maintenance by themselves.
  3. Preventive maintenance: Assurance must be given that the machines are always ready for production.
  4. Employee training: The target is to improve employees’ usage and maintenance capabilities.
  5. Equipment monitoring: The startup time for machines will be shortened.
  6. Quality management: excellent quality due to elimination of all bad parts
  7. TPM in administrative areas: Waste is eliminated in non-producing departments.
  8. Work safety and health protection: The target is to have zero accidents in the company.

Founded on these eight pillars, the TPM system is developed.

If a company starts to implement TPM but has no experience with doing so, it should involve an experienced consultant in the beginning. Doing so is very powerful in implementing the TPM philosophy in a company. An old wisdom says: The prophet in his own country is less powerful than fresh blood. However, it is necessary that management together with the consultant pushes the process.

TPM improves much more than simply the equipment availability: If the implementation process is well set up, it will ultimately change company culture.

We are preparing destroying our planet

A lot of past efforts have attempted to introduce policies to stop global warming and allow for world ecological developments. Worldwide conferences took place and targets have been selected. When it comes time to implement such changes, however, the different countries decide that they see difficulties in achieving these targets, so they change their policies. At present, it looks like, that we are trying to forget the risks of global warming and those caused by nuclear power plants. Every single country is going this way, seeking the biggest short-term profits and hoping that the world will survive until the end of today’s decision makers’ lifespans.

In studies about the future of our energy supply, we are currently considering three scenarios:

(Enerdata – Global Energy Forecasting)

Looking at these three scenarios, we can say that at the present time we are behaving according to the “Balance Scenario.” Energy prices are rising, and there is no commitment to global policies. Now we are faced with a technical development, which makes it probable that we will choose the scenario that provides us with growth in the oil and gas sector combined with nuclear power production. In the U. S., large amounts of oil sands have been found. This, the U. S. will exploit through fracking processes. There has been a lot of progress made during the last year. The general fracking procedure is explained in the graphic below. China is, to a certain extent, using renewable energies. However, this is not sufficient to keep up with the Chinese population and industry growth. So, China intends to build a significant number of nuclear power plants. These will not disperse CO2 but will come with a lot of other risks and the problem of determining what to do with nuclear waste.

None of these developments are focusing on the “Emergence” scenario, which is the only one guiding us to a long-term, sustainable future.

Economic interests and short-term political actions are,  at the present time, hindering the development of our sustainable future. Not stopping these developments will lead us to a bleak future. We are on the way to destroying our planet.

 

Electroluminescence shows the quality of photovoltaic modules

A wise old proverb says, “Quality has to be produced, not approved.” What can we learn from this wisdom for the production of crystalline photovoltaic modules? It tells us that we have to use electroluminescence tests during production and not only as a final test of the modules.

Let us firstly briefly examine what we can see with an electroluminescence test. Electroluminescence relies on the same principle as a light emitting diode (LED). Current is fed into a solar cell (essentially a large diode), and radiative recombination of carriers causes light emission. Most of the recombination in silicon, which is an indirect bandgap semiconductor, occurs via defects or Auger recombination. The amount of band-to-band recombination producing radiative emission is relatively low. However, there is a small amount of radiative recombination that happens even in silicon, and this signal can be sensed using an external detector. The technique requires electrical contact and so can only be used once the metallization has been applied and the cell is substantially complete. Electroluminescence provides a wealth of data about the area-related uniformity of solar cells and modules. It is non-destructive and relatively fast, with measurement times of 1 s possible.

The luminescence signal of silicon peaks at 1150 nm, corresponding to the energy of the bandgap.

Electroluminescence has become increasingly popular with the advent of low cost silicon CCD arrays. They are similar to the ones used for digital cameras, but optimized for sensitivity in the near-infrared and cool to reduce thermal noise.

The key advantage, as noted above, is the ability of electroluminescence to image an entire solar cell or module in a relatively short time. The light output increases with the local voltage, such that regions with poor contact show up as dark.

Electroluminescence image of a monocrystalline silicon wafer. The intensity of the light given off is proportional to the voltage, so poorly contacted and inactive regions show up as dark areas. The microcrack and printing problem are not detectable through visual inspection.

Due to further cost reduction, photovoltaic cells are becoming thinner and thinner. This makes them much more sensitive not only to mechanical stress, but also to temperature influences during the production process. To assure high quality modules in the end, we have to monitor all relevant production processes using electroluminescence images. This gives us the ability to feedback control the production processes and react immediately in case of deviations. Using electroluminescence during the production of photovoltaic cells and modules assures high quality and controlled production processes and makes it possible to produce thinner cells and, as a result, further reduce cost.

Why not photovoltaic? Discussed on the example Europe.

Nothing is turning, nothing is moving, but it provides energy: that is photovoltaic. It is predictable for the different regions. Why it is as much under critic at present time?  Let us answer this question in this article.

Photovoltaic made the biggest progress within the last 2 years compared to all renewable energies. The prices for panels dropped by factor 4 from 2 Euro/Watt peak to 50Eurocent/ Watt peak. That is the biggest progress for all the renewable energies in such a short period of time. It is coming with this progress to grid parity. That means, that the energy produced by photovoltaic is price wise comparable to fossil energies. Why the photovoltaic is still under discussion and not simply used as an economical solution for energy production?

Looking to the availability of sun energy, we can see in the picture below, that surely the sun irradiation is higher in south Europe than is northern Europe. So the efficiency of sun power production will be higher in southern Europe. On the other hand, the northern part of Europe shows higher efficiency to produce wind energy. This is less efficient in the southern part of Europe. The logic would be for me, to focus in the northern part of Europe more on wind energy and in the southern part more on sun energy. To produce in both parts of Europe will reduce the transmission costs and will assure more stability in the grid.

 

 

Because solar and wind energy will become for Europe long-term the dominating energy sources, Europe has to deal with the intermittency of this energies. Biogas, natural Gas and Geothermic will become a stabilizing role, but it cannot completely solve the problem of the intermittency of this energies.

 

The picture above shows the four working areas, to solve the problem of intermittent energy production.

On the interconnection of the grids, the storages, the optimization of the demand side and a flexible usage of renewable energy sources we should focus.

It maid be necessary not to come meanwhile in difficulties of energy availability to build up a few gas power plants.  I personally cannot understand is to keep nuclear power in account. We have sufficient examples, that we cannot finally assure the safety of nuclear power plants and we have still no solution to store the nuclear waste. In Tschernobyl they are covering the destroyed reactor at present time with a new concert cover. The time to keep care on the Tschernobyl reactor needs another several hundreds of years. In Germany the nuclear waste in the final storage of “Asse 2” close to Wolfenbuettel has to be taken out and has to be brought to a safer place. We have no solution to assure the coverage of nuclear waste for the time it needs. So to use nuclear power as an intermediate solution to take the time to build up the renewable energies is irresponsible.

The proper mix of renewable energies is the only way in the future. To do this change in an economically adequate way is our responsibility